SensoSkin – component condition monitoring through sensitive outer skin

Test setup for measuring the natural frequency of the snowboard (technology demonstrator)
© Fraunhofer IGCV
Test setup for measuring the natural frequency of the snowboard (technology demonstrator)
Graphical analysis of different frequency modes and interpretation on damage state in board
© Fraunhofer IGCV
Graphical analysis of different frequency modes and interpretation on damage state in board

In the SensoSkin project, scientists work on component condition monitoring using a »sensitive outer skin«. For this purpose, the functional principle of the condition-monitoring periosteum in the endoskeleton of vertebrates is transferred to technology. Sound is emitted into the component to be monitored by a source of excitation (e.g., by operational vibrations, impacts, or piezo elements). The sound passes through the potentially damaged component areas and affects lightwave signals, which pass through fiber-optic Fibre Bragg Grating sensors on the opposite side. The change in the lightwave signals can be precisely recorded using an interrogator and then analyzed. This enables conclusions to be drawn about the component's condition, and defects inside the component can be detected. The envisaged solution implements a new, potential-based condition monitoring technology, especially for multi-material components, which makes it possible to replace components only when necessary and exploit lightweight construction potentials to a greater extent.


Further information: CU reports 01/2021: Focus 2021 Bionics (german)

Further projects of the Fraunhofer IGCV in the field of biological transformation

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Biological transformation along the product life cycle using the example of electrically powered aircrafts.

DiggiWorms

Intelligent search and gripper system: combining additive manufacturing, sensor and control technology, and artificial intelligence with a bionic approach.

MIKADO

A lightweight framework consisting of composite tubes and cast nodes – joined by press connections.

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