DekPro | Decarbonization of production

Decarbonization solutions for sustainable and competitive production

At the climate conference in Paris in 2015, the participating countries set themselves to keep the increase in the global average temperature well below 2 degrees Celsius and aiming for a limit of 1.5 degrees Celsius. Against this backdrop, the German government presented concrete principles and targets for decarbonization in all sectors in 2016 with its Climate Protection Plan 2050. For the industrial sector, the plan is to reduce emissions by around 50 percent by 2030 compared with 1990. This corresponds to a reduction from 195 t CO2 equivalents in 2018 to a maximum of 143 t CO2 equivalents by 2030. The incentives for the industry are manifold.

In addition to cost reductions in energy procurement or CO2 certificates, customer expectations that products should have the lowest possible carbon footprint are becoming increasingly important. Despite all efforts to decarbonize, decision-makers in manufacturing companies are still faced with quality and deadline targets. Therefore, they need solutions that, when reducing emissions, for example, by lowering energy and material consumption, do not impose restrictions on product quality and the logistical performance of the production system.

Marine diesel engine 8L48/60CR is blown off with compressed air after washing.
© MAN Energy Solutions SE
Marine diesel engine 8L48/60CR is blown off with compressed air after washing.
Ship diesel engine 8L48/60CR after painting. Engine is still partially masked.
© MAN Energy Solutions SE
Ship diesel engine 8L48/60CR after painting. The engine is still partially masked.
Marine diesel engine 8L48/60CR ready painted and prepared for transport with long-term preservation.
© MAN Energy Solutions SE
Marine diesel engine 8L48/60CR ready painted and prepared for transport with long-term preservation.

Reduction of greenhouse gases in production

In the »DekPro« (decarbonization of production) research project, solutions are being developed to reduce production-related greenhouse gases (e.g., CO2emissions). This project aims to identify greenhouse gas emitters along the value creation process based on reliable data collection and significantly reduce emissions in line with corporate targets such as costs, quality, and performance. In this context, emissions from electricity and gas use and material and process emissions are considered.

Wheel hub directly after hot forming
© Hirschvogel Holding GmbH
Wheel hub directly after hot forming

Use cases: Engine/large part painting and hot forming

The »DekPro« project is led by the Fraunhofer Institute for Foundry, Composite and Processing Technology IGCV. The project is supported by industrial partners such as MAN Energy Solutions in Augsburg and Hirschvogel Umformtechnik GmbH in Denklingen. Together with Fraunhofer IGCV, the companies are looking at the use cases of the engine and large-part painting and hot forming, respectively, and are investigating these for the transferable potential for decarbonization. The six-month project is funded by the Bavarian Research Foundation and comprises the following work packages:

Weight optimized wheel hubs
© Hirschvogel Holding GmbH
Weight optimized wheel hubs
Work packages in the »DekPro« project
© Fraunhofer IGCV
Work packages in the »DekPro« project

Achieving climate targets and securing competitive advantages

The solutions developed for integrating decarbonization measures into the production organization are intended to enable industrial companies to contribute to the implementation of demanded climate policy targets and at the same time generate an important competitive advantage for themselves. By being transferable to other industries and companies, the project offers solutions for achieving the emissions targets of the German government's climate protection plan.

Cooperation with Fraunhofer IGCV

Contact us for an individual solution that suits your business needs.

Industry solutions

The key sectors of Fraunhofer IGCV:

  • Mechanical and plant engineering
  • Aerospace
  • Automotive and commercial vehicles

Competences

We are shaping the way into the future of efficient engineering, networked production and intelligent multi-material solutions.