Reference projects

This project develops a bio-based polyurethane reinforcement lamella reinforced with cellulose fibers to strengthen timber beams in sustainable construction. At Fraunhofer IGCV, reactive pultrusion processes are developed, including a flexible injection chamber design, to manufacture and validate pultruded demonstrator profiles made from bio-based polyurethane and natural fibers.

In the MaTCH research project, Fraunhofer IGCV is developing a thermoplastic pultrusion process for manufacturing continuous fiber-reinforced composite pipes for hydrogen transport. The focus is on the reliable implementation of thermoplastic braiding and winding pultrusion for continuous, recyclable production.

In the RAILS research project, Fraunhofer IGCV is developing a thermoplastic pultrusion process based on recycled materials. The aim is to produce sustainable lightweight composite structures for rail transport that combine high mechanical performance with resource efficiency and recyclability.

Factory planning is becoming increasingly short-cycle, and digital factory models offer the opportunity to increase the efficiency of factory planning. These factory models are usually based on point clouds, which are remodeled manually. SMEs can only afford this manual effort to a limited extent and therefore do not benefit from the advantages of digital models. This is where the “DigiFab4KMU” project comes in.

The HERA project is looking at new manufacturing technologies for CFRP fuselage structures. The goal is to create automated processes that also enable high production rates and make the structures lighter and more sustainable. From small components to large structures, tools and processes are being tested, validated, and checked for efficiency and resilience.

HEMERA serves to optimize manufacturing processes for CFRP fuselage structures. Innovative manufacturing processes, stringer-reinforced designs, and preparation for high-rate production make the processes fit for the aircraft of the future—lighter, faster, more efficient. Lightweight construction and series production readiness go hand in hand.

Rebar 3D creates innovative process routes for FRP reinforcement bars for the construction industry. Among other things, the focus is on developing a highly efficient, automatable bending process with intelligent thermal management to enable dimensionally accurate, durable, and resource-saving reinforcement solutions for concrete construction.

Japan and Korea are among the world's leading nations in the development of composite materials and carbon fibers. MAI OSAKA connects European and Asian players to jointly shape technological trends and solutions for sustainability in the composite industry.

Zero-emission aircraft present aviation with completely new development challenges. In the »AMoBaCoD« project, Fraunhofer IGCV and Fraunhofer IAPT are combining model-based design, production, and recycling processes into a comprehensive digital workflow. Semantic data models and automated AM design chains shorten development times and increase resource and cost efficiency.

The aim of CU GreenCeramic is to create a fundamental database for the use of regenerative raw materials in the production of carbon fiber-reinforced plastics (CFRP) and carbon fiber-based ceramic matrix materials (CMC). To this end, alternative process routes for the production of carbon fibers and matrices based on regenerative materials are being considered. The aim is to establish, consolidate and expand the visibility and acceptance of the use of CFRP and CMC from renewable raw materials (regCFRP and regCMC) in society, industry and politics.